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DIY A 3D Printer

Author:Geekfans Date: 07/26/2018 SHARE

Materials requested:
Transmission Part:
1,42 stepper motor x 4
2, GT2 drive timing belt x 3
3, GT2 synchronous wheel x 3, 16 teeth, which can be able to fit on your motor.
4, F623zz flange bearing x 6     
Parts of extruder kit:
*1,608 bearing x 1, responsible for wire feeding
*2, biting wheel x 1
1, the extrusion head 1.75mm / 3mm + horseshoe fixed aluminum block
2, cooling fan x 1 * is very important
3,3D printing supplies x N
4, PTFE tube x 1               
Circuit part:
1, arduino mega2560 x 1
2, mega2560 used ramps1.4 expansion board x 1
3, A4988 stepper motor driver board x 4
4,12V power supply current is greater than 6A x 1
5, Limit switch (normally closed) x 3
Others:
Three 60cm long wood/aluminum
Some wood
Strong magnetic effector x 1
Block x 3    

1. The three pieces of wood and other materials are enclosed into a triangular prism. The three pieces of wood must be enclosed in equilateral triangles. I use the base of the flower pot as the bottom.

SupplierFile/201807/26/f_6c2136aaf2f04800ad106a09390fe2eb.jpg

SupplierFile/201807/26/f_f28c05d61b1b4d1793a3a0648c0fabc0.jpgSupplierFile/201807/26/f_a7c8f3dbc2734269894e9b7b1fb63efa.jpg


Because we are doing 3D printers, all data must be calculated + accurate measurement (vernier caliper).
SupplierFile/201807/26/f_c62270f69258481dac930dabc9f21ec1.jpg

The power supply is here, I don't know if it is 10A.
SupplierFile/201807/26/f_b9d7a4343cc645fabde869d42c4c5e4f.jpg

Mega2560 and ramps1.4 expansion board together + A4988x4, using Marlin firmware.
SupplierFile/201807/26/f_f49d84530fd24838bf98fe46722b8160.jpg



2. Install the synchronous wheel and the extrusion wheel on the motor
SupplierFile/201807/26/f_a29ab1201bc64c54b006b48c5c8d6d1f.jpg



3. Install the extrusion head onto the effector.
SupplierFile/201807/26/f_43f7ff93cb32431c9a749be7c50b29fd.jpg


4, then make a block and install it with a belt of appropriate length.
SupplierFile/201807/26/f_78bb3eab01f24557b56033bd604ba41d.jpg

SupplierFile/201807/26/f_3f61b8f881b247968b882edb5622a80b.jpg



5.Making parallel arm, need to make 6 pieces, pls see in the pic.
The error should be controlled within 1MM.
SupplierFile/201807/26/f_3616e905e2c345e9b74054900fdea9b8.jpg
SupplierFile/201807/26/f_45f20da56c354a01b3d6a01ba5f6b647.jpg

SupplierFile/201807/26/f_25c5d165fc5049078fdf883951b62a23.jpg

SupplierFile/201807/26/f_388f498572e948058608e6d73cb5a2ab.jpg



6. Install the power and motor
SupplierFile/201807/26/f_11b567c3c01b41b68b61b25cc3302957.jpg



7,Wiring, as the pic showed
SupplierFile/201807/26/f_3dd7afc5fdbf4849acba2a109f42f851.jpg



8. Install the block and effector, and install the pulley on the top of the three shafts.
SupplierFile/201807/26/f_4b86274c580a44e08481292302d71dde.jpg

SupplierFile/201807/26/f_ac1b36f6a3724af28b6192030f96a2b1.jpg

SupplierFile/201807/26/f_568728d965ac46ebb3eac4b70f3b4166.jpg


9.The cooling fan.
By the way, the fan here can't be saved, otherwise it is easy to plug.
SupplierFile/201807/26/f_9ad7ba53ffbd4533b1875cfa3b362e06.jpg



10. Next, install the limit switch to the highest position of the three blocks. The three limit switches must be kept on the same level. I used the normally closed switch, if it is normally open, it needs to be modified in the firmware.
SupplierFile/201807/26/f_c3ab1767608e4c40ba54f8dcd18f6c7a.jpg



11.Extruder kit.
SupplierFile/201807/26/f_ee98b7001da845a7b4d97c1012ac1f0e.jpg



12, In order to prevent the block from shaking, and to keep the balance of the 3D printer, I found 3 plastic cards to replace the kossel800 solution, make the card into a slider, and then fixed with the blocks.
SupplierFile/201807/26/f_164f84a381eb4c34bd859ad93841c7e2.jpg

SupplierFile/201807/26/f_b83a78ed11ff4ad28374dfce0257abfe.jpg



13.Finally, remember to put a glass plate at the bottom of the printing platform.
Congratulations, you have already got a 3D printer.
SupplierFile/201807/26/f_49761c69e5aa49d8aeac68bf745ad3e8.jpg

Try to print now.
SupplierFile/201807/26/f_7a72d07b13974466ab44172bd46e415b.jpg

There was something wrong with the extruder when printing, so there were some defects in the place.
Next ready to try to print this.
SupplierFile/201807/26/f_fd4429ceabf442b98be4de4e22dd80c9.png





Source From: Geekfans
Translated By: Utsource

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